My first advice for anything here is to contact Glock:
GLOCK, Inc.
6000 Highlands Parkway
Smyrna, GA 30082
U.S.A.
Tel.: +1 770 - 432 1202
Fax: +1 770 - 433 8719
This could be one of two things. either the extractor bar has a problem and it needs to go back to Glock, which by the way they are really courteous and very quick, or you may have ammo that has a short of oddly shapped lip on the edge of the casing. Try with some other ammo and see if you have the same problem. There are some cheaper manufacturers that seem to get weird stampings on that edge that the extractor has to grab. I've seen that before but not very common.
As for the brassing, parts sometimes rub, and you are cycling live rounds, so they are heavier, and still have all their own pieces parts attached, and you are manually cycling which is much slower and probably less violent than what happens during live fire.
You'll find that the mags are stiff to load the last few rounds in for a while. There is a lot of tension in that double stack. I often keep a couple rounds out of mine if it is just sitting around. Has nothing to do with wearing out the springs or any of that non-sense. Just lazy and don't feel like going through the hassle of loading two more rounds.
When full the magazine seems to have a bit of a bulge to it. Not something you can really see but you can tell when you are loading into the gun. Just pushing up into the magazine well can get it home but that last quarter of an inch it doesn't hurt to give it a little shove with the heel of your hand. I don't know how many rounds I have put through my 30 but I have not had the magazine catch fail yet, and doesn't appear to be worn. Kel Tec uses different plastics than does Glock, so you may see different results.
I get that every now and again. It is just things are not aligned quite right. Pulling things back apart and realigning and making another run at reassembly usually gets it there.
I wouldn't pull the trigger forward as practice, but if it seems to be ok, then you should be fine as far as that is concerned.




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