carbon copies went out to-day
Centre County Sheriff Danny Nau issued mine in 2006. I believe I received mine the week after I sent it in. Because it is so big and made of paper, I had to take it to Kinko's so that they could shrink it and laminate so that it would fit in my wallet. The best part was that it only cost $35.
Don't know about non-resident, but in-state takes only a few minutes. I went to Norristown (Montgomery county, Philly burbs) and was out in less than half an hour, including waiting in line.